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 PM100CSD120
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase IGBT Inverter Output 100 Amperes/1200 Volts
A B AA - DIA. (4 TYP.) H Y AC W W W RY AC Y Z V
12 3 4 5678 9 11 13 15 17 19
T Q Q
10 12
14 16 18
AE (15 TYP.) F EC
B
J
AB - THD (6 TYP.)
1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO
11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO
P N
W
U
V
W
AH AH Z
G
M D
M
S Z
Z Y
2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AF AG X P AD U N L K
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Low Loss Using 4th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSD120 is a 1200V, 100 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 100 VCES Volts (x 10) 120
V WPC WP W FO V WPI
OUT VCC
OUT VCC
OUT VCC
OUT VCC
OUT VCC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
TEMP
NC
N
W
V
U
OUT VCC
P
FO
FO
FO
FO
FO
SI
SI
SI
SI
SI
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 5.310.04 4.740.02 4.330.04 4.27 3.760.02 3.29 2.01 1.602 1.54 1.37 1.33 1.02 Millimeters 135.01.0 120.50.5 110.01.0 108.5 95.50.5 83.5 51.0 40.68 39.0 34.7 33.7 26.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.69 0.65 0.52 0.43 0.39 0.16 0.285 0.24 0.22 Dia. Metric M5 0.128 0.10 0.08 0.07 0.06 0.02 Millimeters 17.5 16.5 13.2 11.0 10.0 4.0 7.25 6.0 Dia. 5.5 M5 3.22 2.6 2.0 1.8 1.6 0.5
0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 0.79 0.780 21.5 20.0 19.82
SI
FO
IN
IN
IN
IN
IN
IN
V UPC UP U FO V UPI
V VPC VP V FO V VPI
V NC WN
FO NC
VNI
VN
UN
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature* Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125C Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PM100CSD120 -20 to 150 -40 to 125 -20 to 100 31 31 920 800 2500 Units C C C in-lb in-lb Grams Volts Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C) VCES IC ICP VCC VCC(surge) PC 1200 100 200 800 1000 595 Volts Amperes Amperes Volts Volts Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) Fault Output Supply Voltage (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA VD VCIN VFO 20 20 20 Volts Volts Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 600V, IC = 100A Tj = 125C, Inductive Load VCE = VCES, Tj = 25C, VD = 15V, VCIN = 15V VCE = VCES, Tj = 125C, VD = 15V, VCIN = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage Inductive Load Switching Times -IC = 100A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 125C -- -- -- -- -- 0.5 -- -- -- --
10 12 12 3 4 5678 9 11 14 16 18 13 15 17 19
P
-- -- 2.5 2.4 2.1 1.0 0.15 0.4 2.5 0.7
1.0 10 3.5 3.2 2.8 2.5 0.3 1.0 3.5 1.2
mA mA Volts Volts Volts S S S S S
*TC Measure Point
N
TC
B
63MM
U
V
W
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level (VD = 15V) Short Circuit Trip Level Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current SC toff(OC) OT OTR UV UVR ID VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width* tFO OC Tj = 25C Tj = 125C -20C Tj 125C, VD = 15V VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current* Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN-VNC VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V VD = 15V 228 145 -- -- 111 -- 11.5 -- -- -- 1.2 1.7 -- -- 1.0 345 -- 340 10 118 100 12.0 12.5 45 15 1.5 2.0 -- 10 1.8 -- -- -- -- 125 -- 12.5 -- 62 20 1.8 2.3 0.01 15 -- Amperes Amperes Amperes S C C Volts Volts mA mA Volts Volts mA mA mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each IGBT** Each FWDi** Case to Fin Per Module, Thermal Grease Applied
** TC measured point is just under chip. If you use this value, Rth(f-a) should be measured just under the chips.
Min. -- -- -- -- --
Typ. -- -- -- -- --
Max. 0.21 0.35 0.13 0.21 0.018
Units C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage*** Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN-VNC Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 0 ~ 20 3.0 Volts Volts kHz S Value 0 ~ 800 15 1.5 Units Volts Volts
*** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak.
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 IntellimodTM Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
3.0
SATURATION VOLTAGE, VCE(sat), (VOLTS)
102
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
101
DIODE CURRENT, -IC, (AMPERES)
2.5 2.0 1.5 1.0 0.5 0 0
SWITCHING TIMES, ton, toff, (s)
toff
101
100
ton
VD = 15V Tj = 25oC Tj = 125oC
100
20 40 60 80 100 120 0 0.5 1.0 1.5 2.0 2.5 3.0
COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS)
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS CHARACTERISTICS (TYPICAL)
101
REVERSE RECOVERY TIME, trr, (S)
100
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC
INDUCTIVE LOAD
Irr
102
REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE)
102
SWITCHING TIMES, tc(on), tc(off), (s)
101
Esw(off) Esw(on) Esw(off)
100
tc(off) tc(on) tc(off)
10-1
trr
101
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
100
Esw(on)
VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
COLLECTOR CURRENT, -IC, (AMPERES)
100 103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
CIRCUIT CURRENT VS. CARRIER FREQUENCY
101
100
Tj = 25oC
CCIRCUIT CURRENT, ID, (mA)
N-SIDE
100
80
60
10-1
40
P-SIDE
10-2
STANDARD VALUE Rth(j-c)Q = 0.21oC/W (IGBT) Rth(j-c)F = 0.35oC/W (FWDi) SINGLE PULSE
20
10-3 10-3
0 10-2 10-1
TIME, (s)
100
101
0
5
10
15
20
25
CARRIER FREQUENCY, fC, (kHz)
4


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